Off-the-shelf pallets work until they don’t. When your load is odd-sized, fragile, heavy, or runs on unforgiving automation, a one-size-fits-all approach costs you in damage, downtime, and wasted space.
We design and manufacture fully custom wood pallets (and crates) that eliminate those hidden expenses. From the first sketch to final delivery, you get a pallet that protects better, stacks higher, weighs less, and lasts longer.
Stop forcing your product to fit the pallet. Let us build the pallet that fits your product perfectly.
Every custom pallet is heat-treated to meet customer spec, and we also provide stenciling and color-coding services.
Why Companies Trust Us for Custom Pallet Solutions
- Perfect Fit Every Time: Engineered to your exact dimensions, weight distribution, and racking requirements
- Automation-Ready Precision: Our pallets are built by hand, making the standard rate of tolerance higher
- Load-Specific Strength: Optimized stringer/block placement and fastener patterns for maximum capacity at minimum weight
- Fast Prototyping & Production: 3D CAD drawings, physical prototypes in 3–7 days, full production runs in 7–14 days
- Cost-Saving Innovation: Designs that reduce lumber by 15–30% while maintaining or increasing strength
Common Custom Solutions We Deliver
- Odd sizes, including 36×36, 42×52, 60×60, 96×48, 148×40, 168×82
- Extra-heavy-duty pallets
- Wing pallets & slave boards for slip-sheet automation
- Two-way or four-way entry modifications
- Food-grade, chemical-resistant, or low-moisture designs
- Integrated dunnage, dividers, or collapsible features
Custom Pallets FAQ
Concept approval to prototype: 3–7 days. First production run: 7–14 days after prototype sign-off.
Load weight & dimensions, photos of the product, racking or automation specs, and monthly volume. That’s it.
Almost always—our engineers routinely shave 10–30% off material costs while increasing performance.
Yes—many customers keep zero stock on site. We hold inventory and release on your Kanban or forecast.
Absolutely. We have an environmentally friendly first process to ensure the most sustainable methods are applied to your pallets.